RS-1200 Boards

  Brooke Hamling   Sep 07, 2018     Comments Off on RS-1200 Boards

General Info

ZIRCAR Refractory Sheet Type RS-1200 is a high strength composite designed for use as thermo-mechanical and electrical insulation in applications with temperatures as high as 1300°C(2372°F). RS-1200 is a combination of strong reinforcing fibers tightly bound in an alumina ceramic matrix. RS-1200 is completely inorganic and contains no asbestos or RCF fibers. RS-1200 exhibits greater refractoriness and homogeneity than other reinforced alumina matrix composite products and can be readily machined to tight tolerances with conventional carbide tooling.

Properties

Typical Composition, %  
   Al2O3

82

   SiO2

12

   Other Metal Oxides, %

6

   Organic Content , %

0

Density, gm/cm3 (lb/ft3)

2.16 (135)

Porosity, %

31

Color

White

Flammability

Nil

Max Use Temperature*,C (F)

1300 (2372)

Melting Point, C (F)

1500 (2732)

Modulus of Rupture**, MPa (psi)  
   as Received

31 (4500)

Compressive Strength**, MPa (psi)  
   at 2% Compression

55 (8,000)

Specific Heat, J/kg K (BTU/lb°F)  
   at 600°C (1100°F)

1172 (0.28)

Thermal Expansion,  
   RT- 400°C (752°F)

9.0 x 10-6/°C 

Linear Shrinkage^, %  
   after 24 hrs. at 1100°C (2012°F)

0.7

   after 2 4 hrs. at 1300°C (2372°F)

1

Loss on Ignition, % at 982°C (1800°F)

1 – 2

Hardness, Durometer “D”

85 – 90

Electrical Properties,  
Volume Resistivity, ohm-cm

7.2 x 1011

Surface Resistance, ohms

2.3 x 1011

Dielectric Strength, Volts/mil

71

Breakdown Voltage, kV  
   (1/8″ thick piece)

7.3

Arc Resistance, sec.

>420

Thermal Conductivity**,  
   W/m K (BTU/ ft2  °F/in)  
   200°C (392°F)

0.62 (4.3)

   400°C (752°F)

0.65 (4.5)

   600°C (1112°F)

0.66 (4.6)

   1000°C (1832°F)

0.68 (4.7)

* Maximum use temperature is dependent on variables such as stresses, both thermal and mechanical, and the chemical environment that the material experiences.
** Properties expressed parallel to thickness.
^ Properties expressed perpendicular to thickness.

Composition

Refractory Sheet Type RS-1200 is a high strength Alumina composite designed for use as thermo-mechanical and electrical insulation in applications with temperatures as high as 1300°C(2372°F). Type RS-1200 exhibit lower Compressive and flexural strength than RS-100.

  • High Strength
  • High Alumina Content
  • Chemical Resistant
  • Fully Machinable
  • Non RCF

Instructions

SUGGESTED APPLICATIONS

  • Induction Furnace Components such as; Coil Support Posts, Coil Liners, Furnace Tops, Bases, Front and Back Plates

  • Electrical Terminal Blocks and Supports for Electrical Resistor Grids Operating In High Temperature Environments

  • Exterior Structural Insulation In High Temperature Electrically Heated and Gas Fired Furnaces

  • Hot Face Structural Insulation In Glass Tempering And Annealing Furnaces

  • Brazing Separators and Fixtures

  • General Protective Heat Shielding in Foundry Environments

  • Insulation In High Pressure Molding Presses

  • Hearthplates and Furnace Shelving.

PDF

Download the RS-1200 Boards PDF File

SDS (in PDF format)

Download 1st PDF File

Other Information

AVAILABILITY

Please call, fax or e-mail for pricing and availability.

Item # Description
AS01 RS-1200, 24″ X 24″ X 1/8″
AS02 RS-1200, 24″ X 24″ X 3/16″
AS03 RS-1200, 24″ X 24″ X 1/4″
AS04 RS-1200, 24″ X 24″ X 3/8″
AS05 RS-1200, 24″ X 24″ X 1/2″
AS06 RS-1200, 24″ X 24″ X 3/4″
AS07 RS-1200, 24″ X 24″ X 1″
AS08 RS-1200, 24″ X 24″ X 2″
AS20 RS-1200, 24″ X 48″ X 1/8″
AS21 RS-1200, 24″ X 48″ X 3/16″
AS22 RS-1200, 24″ X 48″ X 1/4″
AS23 RS-1200, 24″ X 48″ X 3/8″
AS24 RS-1200, 24″ X 48″ X 1/2″
AS25 RS-1200, 24″ X 48″ X 3/4″
AS26 RS-1200, 24″ X 48″ X 1″
AS27 RS-1200, 24″ X 48″ X 2″
AS28 RS-1200, 24″ X 48″ X 1 1/4″
AS29 RS-1200, 24″ X 48″ X 1 1/2″
AS30 RS-1200, 24″ X 48″ X 1 3/4″
AS50 RS-1200, 36″ X 36″ X 1/4″
AS51 RS-1200, 36″ X 36″ X 3/8″
AS52 RS-1200, 36″ X 36″ X 1/2″
AS53 RS-1200, 36″ X 36″ X 3/4″
AS54 RS-1200, 36″ X 36″ X 1″
AS55 RS-1200, 36″ X 36″ X 2″
AS60 RS-1200, 48″ X 48″ X 1/4″
AS61 RS-1200, 48″ X 48″ X 3/8″
AS62 RS-1200, 48″ X 48″ X 1/2″
AS63 RS-1200, 48″ X 48″ X 3/4″
AS64 RS-1200, 48″ X 48″ X 1″
AS65 RS-1200, 48″ X 48″ X 2″
ASFT1 RS-1200, 12” X 12” X 1/8”
ASFT2 RS-1200, 12” X 12” X 3/16”
ASFT3 RS-1200, 12” X 12” X 1/4”
ASFT4 RS-1200, 12” X 12” X 3/8”
ASFT5 RS-1200, 12” X 12” X ½”
ASFT6 RS-1200, 12” X 12” X ¾”
ASFT7 RS-1200, 12” X 12” X 1”
ASFT8 RS-1200, 12” X 12” X 2”

PRICES ARE SUBJECT TO CHANGE WITHOUT NOTIFICATION AND ARE SUBJECT TO ZIRCAR REFRACTORY COMPOSITES, INC. TERMS AND CONDITIONS. ALL PRICES ARE F.O.B. FLORIDA, NY AND ARE IN U.S. DOLLARS

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Prices are subject to change without notification and are subject to Zircar Refractory Composites, Inc. Terms and Conditions. All prices are F.O.B. Florida, NY and are in U.S. Dollars.

This information, which is subject to change, is offered solely for your consideration and should not be taken as a warranty or representation for which we assume legal responsibility. It is not to be understood as permission or recommendation to practice a patented invention without a license and the user should determine whether relevant patents exist.

  • ZIRCAR Refractory Composites, Inc.
    P.O. Box 489
    Florida, NY, 10921 USA
    Phone: (845) 651-2200
    Fax: (845) 651-1515
    email: sales@zrci.com